Teryl's 421 Serval Build

Teryl reached out to Re-Do Banshee after his engine suddenly started running poorly. Virgil’s first recommendation was simple: start with a compression test. Teryl grabbed a tester from Harbor Freight (or a nearby store) and checked the numbers. One cylinder came in at 150 psi… but the other showed only 40 psi. A big drop — especially on just one side — is a clear sign of piston or cylinder damage.

Wanting to get it fixed right, Teryl ordered a shipping box from Re-Do Banshee and sent his engine in for a full diagnosis. He had been told it had a 4-mil crankshaft, and Virgil was able to confirm that once it arrived. After Virgil confirmed damage to one of the pistons and cylinders, Teryl made the decision to upgrade to a full 421 Serval build.

Virgil got the parts ordered, assembled the 421 with no issues, and completed the heat-cycle process in the shop. Then the fresh engine was shipped back to Teryl in Ohio. Once installed in his Banshee, he went out for a ride and did a plug chop to dial in the jetting.

Not long after, Teryl called to share the good news: his Banshee rips. Tons of power. Runs amazing. He’s thrilled with his new 421 Serval build — and that’s what we love to hear! Woohoo! 👍🙂

For more info on Teryl's build: 

  • Watch the video. 👀
  • Scroll down ⬇️ for the link to watch the build's whole playlist on Youtube. 
  • Keep scrolling down ⬇️ to see the build specs below the video.

Video Coming HERE Soon!!

 

Q- Have questions about selecting parts or getting help with your build? 
A- You can call 📞📱 or message us at 541-419-6054. 

We are flexible and will work with you. We can: 

  • Help you select the parts for your DIY build and ship them to you. - OR -
  • Build your engine and ship it to you to install. - OR -
  • Complete the whole build for you and install your engine in your Banshee.

Teryl's Engine Specs

  • BUILD NAME:  Teryl's 421 cc Serval Build
  • DISPLACEMENT:  421 cc
  • CYLINDERS:  68 mm Serval Cylinders - from Cast Precision Industries, or CPI. 
  • PORTED:  As Cast. This means they are untouched from the casting at CPI. 
  • PISTONS:  Wiseco 68mm
  • CYLINDER HEAD:  Redline Racing Cool Head
  • DOMES:  22 cc
  • CRANKSHAFT:  Came with a HotRods 58 mm stroke. This is +4 mil over the stock stroke of 54 mm. Crankshaft was already trued and welded.
  • COMPRESSION:  150 psi
  • REEDS / CAGE:  Mototassinari V-Force 4 Reeds and Cage
  • CARBS:  Keihin 35 mm PWK
  • CARB JETTING:  Started with 170 main jets and 50 pilot jets at our shop. Teryl will do a plug chop to determine final jetting.
  • NEEDLES:  CEL
  • AIR SCREW ADJUSTMENT:  1.5 turns out
  • FUEL RECOMMENDATION:  Premium Non-Ethanol Gas (91-94 Octane)
  • WATER PUMP IMPELLER:  OEM
  • CLUTCH:  Modquad Lockout Clutch with Cover
  • EXHAUST:  Shearer Big Bore In-Frame pipes with Shearer silencers.
  • TIMING:  Set to 4 degrees advanced

 

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